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DeepInspect® · Field Notes

Field Reports From Live Production Lines

Curated case studies and technical write-ups published by SwitchOn — the team that builds DeepInspect®. Real deployments, real defect categories, real PPM numbers. Rev1 brings the US engineering team that puts these on your floor.

360 degree spark plug inspection — automotive Vision AI Automotive
15 Sep 2025
360° Spark Plug Inspection Powered by DeepInspect®
Rotational multi-camera cell wraps every plug — insulator cracks, electrode gap, thread surface — at line speed. Worth a read if you're running a Tier 1 plug line and currently rely on rule-based vision that stalls on orientation variability.
Read on SwitchOn switchon.io
Read the full case study
Borescope inspection — automotive deep-bore deep learning Automotive
22 Apr 2025
Borescope Inspection Powered by DeepInspect®
Engine bore, cylinder ID, hydraulic lifter cavities — geometries where a camera has to live inside the part. The write-up covers lighting strategy and model-training shortcuts for low-contrast bore-surface defects.
Read on SwitchOn switchon.io
Read the full case study
360 degree cap inspection — FMCG pharma Consumer Goods
23 Jul 2025
Reimagining 360° Cap Inspection with DeepInspect
If your line currently fixtures bottles to a known orientation just to inspect a cap, this teardown is worth 5 minutes — rotation-invariant cap inspection means scrapping the orientation rig and reclaiming line real estate.
Read on SwitchOn switchon.io
Read the full case study
Glass bottle bore inspection — FMCG Consumer Goods
15 May 2025
Glass Bottle Bore Inspection Using DeepInspect®
300 PPM, 40+ SKUs (50–350mm), 99.8% accuracy with only 200 training images per SKU. Detects neck-diameter drift, choked necks, foreign particles. Eliminated 2 manual inspectors on a high-speed glass line.
Read on SwitchOn switchon.io
Read the full case study
HDPE bottle inspection — Ariel detergent line Consumer Goods
28 Mar 2025
AI-Powered HDPE Bottle Inspection
8-camera DeepInspect station on a P&G detergent line — surface defects as small as 1cm at 50–130 PPM. 99.5% accuracy, 0.05% false-positive rate. Shows what an 8-camera setup actually looks like.
Read on SwitchOn switchon.io
Read the full case study
PCB SMT solder inspection — electronics Electronics
17 Feb 2025
Enhancing PCB Quality & Efficiency with DeepInspect®
Where AOI struggles: high-density assembly with low colour contrast (green-on-green) and reflective solder. The piece walks through how deep learning catches what rule-based PCB inspection misses — missing components, tombstoning, solder shorts.
Read on SwitchOn switchon.io
Read the full case study
AI-powered dimension check — DeepInspect Product
03 Jul 2025
AI-Powered Dimension Check Using DeepInspect
Yes, deep learning can do metrology — within tolerance limits worth understanding. The write-up is honest about where AI dimensioning is suitable (relative checks, presence/absence with rough sizing) and where you still need a coordinate-measuring system.
Read on SwitchOn switchon.io
Read the full case study
360 degree syrup cap inspection — pharma Pharma
13 Nov 2024
360° Syrup Cap Inspection Using DeepInspect
Cap seal, tamper-evident band, label OCR, fill-level and shoulder-area particulate — all in one station for oral-liquid pharma bottles. Useful baseline if you're scoping a syrup line and have 21 CFR Part 11 in your validation requirements.
Read on SwitchOn switchon.io
Read the full case study
Gelatin capsule defect inspection — pharma Pharma
28 Oct 2024
Gelatin Capsule Inspection Using DeepInspect
Capsule body/cap mismatches, dimples, splits, particles trapped in transparent gelatin, batch-to-batch colour drift. A nuts-and-bolts look at the defect taxonomy a high-speed encapsulation line actually deals with.
Read on SwitchOn switchon.io
Read the full case study
Thermal inspection using DeepInspect Cross-Industry
05 Sep 2024
AI-Powered Thermal Inspection Using DeepInspect
Thermal imaging for seal-integrity, cap presence, hot-spot detection on EV battery packs — defects that visible-light cameras miss entirely. Good primer if you're sourcing FLIR or other thermal cameras for an inspection cell.
Read on SwitchOn switchon.io
Read the full case study
Rev1 Curation Note
Real-world deployment context, in Rev1's voice.
These pieces are written and published by SwitchOn — the vendor who builds DeepInspect®. We curate the ones most relevant to the lines Rev1 sees walking through our Auburn Hills facility. If a use case here matches yours, the next 30-min call usually saves a 12-week integration shopping cycle.
Scope a POC → All Posts on SwitchOn ↗

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