Enterprise Metrology Software · Model-Based Definition

PolyWorks PMI+Loop

Define 3D measurement plans inside CATIA, NX, Creo, SolidWorks, and Inventor.

PolyWorks PMI+Loop is the Model-Based Definition (MBD) solution from InnovMetric that closes the digital thread between CAD and metrology. Define complete 3D measurement plans associatively with CAD geometry inside the native CAD platform. Full specifications →

5
CAD Plug-Ins
QIF
MBD Standard
Auto
Plan Updates
1994
Founded
License
Perpetual + Subscription Per-CAD-seat 12 languages
Platform
Windows 10/11 64-bit CAD plug-in Network license
Workflow
Native CAD MBD QIF preservation Auto-revise plans PLM integration
Pricing
From $15,000 $470 /mo est · 36 mo software lease · OAC

Rev1 validates CAD platform fit (CATIA / NX / Creo / SolidWorks / Inventor), PMI standard, and PLM integration scope before licensing. Authorized PolyWorks reseller in the USA.

PolyWorks Inspector software box render with orange brand band
01
What It Is

Build the measurement plan inside the CAD model. Update when the model revises.

PolyWorks|PMI+Loop is the 3D dimensional analysis and quality control solution that gives engineering and manufacturing teams control of the product process — one software, every measurement device, every CAD format, every report template. Buyers reduce operational cost by training operators on a single interface that runs across the whole metrology fleet instead of one tool per device.

Native
5 CAD Plug-Ins
CATIA, NX, Creo, SolidWorks, Inventor. Plans live inside the CAD model — not exported, not duplicated, not frozen STEP.
Auto-Revise
Plans Update on CAD Change
When the CAD model revises, the measurement plan updates automatically. No re-keying, no spreadsheet drift.
QIF
MBD Preservation
Outputs to QIF Model-Based Definition packages with full GD&T preservation. Plus 3D PDF, CSV, XML, DMIS.
02
Universal Device Compatibility

One software platform. Every metrology device on the floor.

PolyWorks Inspector at the hub of every metrology device — CMM, arm, tracker, scanner, gauge
Inspector at the hub. Every measurement device on the floor reports in.

One inspection project, every measurement device on the floor. The PolyWorks platform interfaces with portable probing devices, point-cloud scanners, CNC CMMs (direct drivers or I++), digital gauges, laser trackers, scanning arms, and spherical-grid digitizers -- a single inspection project can absorb measurements from multiple devices and align them automatically with temperature compensation.

CNC CMM Brands
Direct drivers / I++
Portable Arms
Probing & scanning
Laser Trackers
Large-volume
3D Scanners
Structured / laser
Digital Gauges
Calipers / mics
Photogrammetry
Reference systems
Spherical Digitizers
Aerospace structures
Visual Checks
Operator-entered
Hardware Validation
Already own metrology hardware? PolyWorks probably supports it.

Send Rev1 your device list (CMM brand, scanner, tracker, arm). We will confirm direct-driver support, plug-in availability, and the workflow path before you license.

03
GD&T Engine & Standards

ASME + ISO. PTB-certified algorithms. AS9102 and PPAP, built in.

PolyWorks runs the full GD&T control set against both the ASME Y14.5 and ISO Geometrical Product Specifications standards in the same project. The mathematical algorithms are independently certified by PTB — the German national metrology institute. First Article Inspection report templates ship in the box for both AS9102 (aerospace) and PPAP (automotive). For regulated workflows, internal-only validation is not enough; PolyWorks delivers external traceability.

PolyWorks Inspector — automotive body-in-white with color deviation map and dimensional overlay
Body-in-white deviation analysis -- the inspection output GD&T standards deliver.
ASME / ISO
Smart GD&T Engine
Profile, position, flatness, perpendicularity, runout, concentricity -- the full GD&T set, evaluated against the dual ASME and ISO standards. Tolerance modifiers, datum systems, and bonus tolerance handled inside the same project.
PTB
Certified Algorithms
Mathematical algorithms certified by Physikalisch-Technische Reichsanstalt (PTB) -- the German national metrology institute. Independent traceability for surface fitting, deviation analysis, and best-fit alignment.
QIF / MBD
Native Import
Imports all GD&T control types directly from native CAD files and QIF Model-Based Definition packages. No re-keying, no spreadsheet hand-off -- the model-defined inspection plan flows straight into the measurement project.
AS9102
FAI / PPAP Reports
First Article Inspection report generation compliant with AS9102 (aerospace) and PPAP (automotive). Auto-populated from the inspection project, traceable to the operator and the device serial.
SPC
Statistical Process Control
Cp, Cpk, Pp, Ppk, R&R, Gauge studies -- the full SPC toolkit applied to the same dimensional data already collected. Out-of-tolerance and out-of-control signals trigger configurable alerts.
Profile
Flush & Gap, Airfoil
Specialty gauging modules: profile and flush-and-gap analysis for fillets and sheet-metal assemblies, airfoil gauging for fan / compressor / turbine blade analysis -- ready out of the box.
04
Workflow Automation

Capture proprietary techniques as repeatable workflows.

Manufacturing inspection is repetition with discipline. PolyWorks turns one operator's expertise into a sequence the next operator runs identically. Play Inspection autogenerates measurement programs or accepts user-defined sequences. The Sequence Editor handles automatic tool orientation and collision-free path finding for CNC CMMs — and the same sequence ports across different CNC CMM brands without re-programming. Macros script the unusual cases.

Play Inspection -- one click, every part

Autogenerated and user-defined measurement sequences capture proprietary techniques as repeatable workflows. Operators trigger an entire inspection cycle from a single command -- no script editing, no operator-to-operator drift.

1-Click
Sequence Run
Macro
Scriptable
PolyWorks Play Inspection — automated quality-control workflow
Sequence Editor -- collision-free CNC paths

Automatic tool orientation and collision-free path finding for CNC CMM measurement programming. Sequences port across different CNC CMM brands without re-programming -- the same inspection plan runs on the next machine.

Auto
Tool Orient
Cross-Brand
CNC Portable
PolyWorks alignment workflow — staged surface fitting across measurement passes
05
Customer & Industry Proof

24,000 customers. 100 countries. The 8 largest automakers run roughly 5,500 PolyWorks licenses.

InnovMetric Software (Quebec City, founded 1994) builds PolyWorks. 275+ employees, 210 application specialists in 43 countries, direct presence in 18 countries, carbon-neutral certified since 2007. Awarded multiple Fideides prizes and Mercuriades export awards. Independently certified mathematical algorithms by the German PTB metrology institute.

24,000
Customers Worldwide
Production-grade dimensional inspection deployed across automotive, aerospace, consumer products, and energy in 100 countries.
~5,500
Licenses at Top 8 Automakers
The 8 largest automakers in the world standardize on PolyWorks for body-in-white, powertrain, and assembly inspection -- a long-tenured industry vote.
1994
Founded -- 30+ Year Track Record
PolyWorks predates the modern metrology software market. Continuous development for three decades on the same product line -- not an acquisition rebadge.
06
PolyWorks Ecosystem

PolyWorks Inspector sits inside a complete digital metrology thread.

PolyWorks is not a single application -- it is a connected ecosystem. Inspector and Modeler at the core; DataLoop centralizes measurement data across multi-site teams; AR projects results onto the part via HoloLens; Talisman remote-controls Inspector from a phone on the shop floor; ReportLoop pipes data into Excel and Power BI; PMI+Loop closes the model-based-definition loop with native CAD platforms.

07
Watch It In Action

PolyWorks Inspector — platform overview.

PolyWorks Inspector — engineers reviewing inspection results on dual monitors
08
Hardware Compatibility

Plug-ins for the metrology brands you already operate.

Direct hardware plug-ins (no driver shim) for portable arms, scanners, trackers, CMMs, photogrammetry systems, and digital gauges from the major metrology vendors. Where a direct plug-in is not available, the I++ DME standard or QIF / native-format file import keeps the workflow integrated.

PolyWorks Inspector running on a production CMM — software UI overlaid on the measurement workstation
Inspector running on a production CMM. Same software, every device class on the floor.
Hexagon
CMM / arm / tracker
Zeiss
CMM / scanner
Mitutoyo
CNC CMM
Faro
Arm / tracker / scanner
Creaform
Handheld scanner
SHINING 3D
FreeScan / OptimScan / AutoScan
API Services
Laser tracker
I++ DME
Cross-brand CNC
09
Industries Served

Built for production environments where dimensional control is not optional.

Automotive
Body-in-white, powertrain, stamping, assembly. The 8 largest automakers run ~5,500 licenses combined.
Aerospace
Airfoil gauging, AS9102 FAI reporting, large-volume tracker workflows on fuselage and wing assemblies.
Consumer Products
Plastic injection-mold tooling, electronics housings, appliance dimensional control.
Energy
Wind-turbine blades, oil-and-gas precision components, power-generation rotor inspection.
Medical Device
Implant geometry, surgical-instrument validation, dimensional traceability for FDA-regulated workflows.
Heavy Equipment
Doosan Bobcat case-study scale: large-piece dimensional inspection at high task volume.
Tool & Die
Mold validation, surface deviation maps against CAD, scan-to-CAD reverse engineering for legacy tooling.
General Mfg / Job Shop
Universal device support means one inspection platform across the whole metrology lab.
10
File Formats & Reporting

Every CAD format in. Every report format out.

CAD In
Native + neutral
CATIA, NX, Creo, SolidWorks, Inventor (native via plug-ins). STEP, IGES, JT, Parasolid, STL, OBJ, PLY (neutral). QIF MBD packages with full GD&T preservation.
Reports Out
PDF / Excel / Power BI
Auto-populated 3D PDF, Excel, and Power BI dashboards via PolyWorks|ReportLoop. AS9102 / PPAP First Article Inspection report templates pre-configured.
Data Out
CSV / XML / DMIS
Structured measurement data export to CSV, XML, and DMIS for downstream PLM, MES, and quality-management systems.
11
Competitive Comparison

PolyWorks Inspector vs. the dimensional-inspection software market.

A working comparison frame against the metrology software lineup buyers commonly evaluate. PolyWorks is the universal-platform play -- one interface for every device on the floor. Geomagic Control X, Hexagon Inspire, Verisurf, and Capps Software each take different strategic angles.

Capability PolyWorks|PMI+Loop Geomagic Control X Hexagon Inspire Verisurf Capps Software
Universal device support All major brands -- single interface Strong scanner / CMM coverage Hexagon-native priority Multi-brand via I++ CMM-focused; scanner add-on
GD&T standards ASME + ISO -- dual standard ASME + ISO ASME + ISO ASME + ISO ASME + ISO
Algorithm certification PTB-certified mathematical algorithms Internal validation Internal validation Internal validation Internal validation
FAI reports (AS9102 / PPAP) Built-in templates Built-in templates Add-on module Built-in Built-in
Multi-site data management PolyWorks|DataLoop -- on-prem / Azure / AWS Geomagic Manage workflow Hexagon Nexus cloud File-based / network share File-based / network share
Mixed-reality module PolyWorks|AR for HoloLens 2 Not native Not native Not native Not native
Mobile companion app PolyWorks|Talisman -- iOS / Android Not native Not native Not native Not native
Excel / Power BI bridge PolyWorks|ReportLoop -- live link Static export Static export Static export Static export
Free report viewer PolyWorks|Reviewer -- free download Web-based viewer Web viewer (limited) Free viewer included PDF report only
Vendor scale InnovMetric -- 24K customers, 100 countries 3D Systems -- public co. portfolio Hexagon AB -- public co. Privately held -- US-based Privately held -- US-based
12
License & System Requirements

PolyWorks Inspector -- complete specifications.

Licensing
Module
PolyWorks|Inspector
Vendor
InnovMetric Software (Quebec City, Canada)
Version
2025 IR4
License Type
Perpetual + Subscription
License Term
Annual support plan
Floating / Network
Network / floating seats supported
Languages
12 (English, French, German, Spanish, Italian, Japanese, Korean, Chinese, Portuguese, Czech, Polish, Turkish)
Maintenance Plan
Annual support & upgrade plan available
System Requirements
Operating System
Windows 10 64-bit / Windows 11 64-bit
Processor
Intel Core i7 or AMD Ryzen 7 (8 cores recommended)
Memory (RAM)
16 GB minimum — 32 GB recommended for large datasets
Graphics
NVIDIA Quadro / RTX with 4 GB VRAM (8 GB for large meshes)
Storage
50 GB SSD recommended for project data
Display
1920x1080 minimum -- 4K recommended for large datasets
Capability
Standards
ASME Y14.5 + ISO GPS
Algorithm Certification
PTB (Physikalisch-Technische Bundesanstalt)
SPC Studies
Cp / Cpk / Pp / Ppk / Gauge R&R
FAI Reports
AS9102 (aero) + PPAP (auto) -- built-in templates
Supported Devices
CNC CMMs
Direct drivers + I++ DME standard
Portable Arms
Hexagon, Faro, Kreon -- direct plug-in
Laser Trackers
Faro, API, Hexagon -- direct plug-in
3D Scanners
SHINING 3D, Creaform, Hexagon, Faro, Zeiss
File Formats
CAD Native
CATIA, NX, Creo, SolidWorks, Inventor
CAD Neutral
STEP, IGES, JT, Parasolid, Rhino
Polygonal / Cloud
STL, OBJ, PLY, ASCII / binary point clouds
MBD
QIF (full GD&T preservation)
Output
3D PDF, Excel, Power BI, CSV, XML, DMIS
Integration Add-ons
Data Mgmt
PolyWorks|DataLoop (on-prem / Azure / AWS)
Reporting
PolyWorks|ReportLoop (Excel / Power BI)
Mixed Reality
PolyWorks|AR (HoloLens 2)
Mobile
PolyWorks|Talisman (iOS 11+ / Android 8+)
MBD
PolyWorks|PMI+Loop (CAD-native plug-ins)
14
Authorized Partner

PolyWorks software with Rev1 application support.

Sold & Supported By
Rev1 Technologies logo
Software By
PolyWorks by InnovMetric logo

A metrology software platform is an application decision, not a license SKU. Rev1 helps validate the device fleet, GD&T standard, report templates, multi-site data management strategy, and integration plan before PolyWorks Inspector is deployed across your inspection lab.

01
Application & Hardware Review

Confirm that the right PolyWorks module fits the device fleet, GD&T standard (ASME / ISO), report-template requirements, and FAI / PPAP workflow -- before licensing. Inspector vs Modeler vs DataLoop is not a one-size answer.

02
Macros, Templates & Training

Operator training, macro scripting for proprietary techniques, and report-template build-out at install. Rev1 packages the consultative side of the deployment so operators are productive on day one.

03
US-Based Support

License provisioning, renewal, version upgrades, troubleshooting, and engineering guidance from Auburn Hills, Michigan -- not from grey-market resellers or unauthorized importers. Authorized PolyWorks reseller.

Why it matters: Buying through Rev1 means PolyWorks is paired with hardware-fit review, training, and local support planning -- not treated like a software-only line item disconnected from the metrology floor.
15
Buyer FAQ

PolyWorks Inspector questions buyers ask before licensing.

What does PolyWorks Inspector actually do?
PolyWorks Inspector is the universal 3D dimensional analysis and quality control solution from InnovMetric. It runs on any measurement device on the floor — CMM, portable arm, laser tracker, 3D scanner, digital gauge, photogrammetry — through a single interface. Inspector imports the inspection plan (from QIF Model-Based Definition or native CAD), executes the measurement, applies GD&T per ASME or ISO, generates the AS9102 or PPAP First Article report, and feeds the result into PolyWorks DataLoop for multi-site review. It is the flagship application in the PolyWorks suite — roughly 5,500 licenses are deployed at the 8 largest automakers in the world.
Which metrology hardware brands does PolyWorks Inspector support?
PolyWorks interfaces with all major CMM brands (Hexagon, Zeiss, Mitutoyo, Wenzel) via direct drivers or the I++ DME standard, portable arms (Hexagon Absolute Arm, Faro, Kreon) via direct plug-in, laser trackers (Faro, API, Hexagon), and 3D scanners (SHINING 3D, Creaform, Hexagon, Zeiss, Faro). Where a direct plug-in is not available, QIF or native-format file import keeps the workflow integrated.
Is PolyWorks Inspector a perpetual license or a subscription?
PolyWorks Inspector is offered as either a perpetual license with annual maintenance and support, or as an annual subscription. Floating / network licensing is supported for both — letting a single seat float across the team. Rev1 helps buyers choose the right model based on seat count, deployment timing, and the long-term software-budget treatment in the buyer's organization.
What CAD formats can PolyWorks Inspector import?
Native CAD imports for CATIA, NX, Creo, SolidWorks, and Inventor via plug-ins. Neutral CAD imports for STEP, IGES, JT, Parasolid, and Rhino. Polygonal and point-cloud formats include STL, OBJ, PLY, and ASCII / binary point clouds. QIF Model-Based Definition packages are imported with full GD&T preservation -- no re-keying.
Does PolyWorks generate AS9102 First Article and PPAP reports?
Yes. Inspector includes built-in AS9102 (aerospace First Article Inspection) and PPAP (automotive Production Part Approval Process) report templates, auto-populated from the inspection project and traceable to the operator and device serial. Reports export to 3D PDF, Excel, or via PolyWorks|ReportLoop into Power BI.
Are PolyWorks algorithms independently certified?
Yes. The mathematical algorithms used in PolyWorks for surface fitting, deviation analysis, best-fit alignment, and dimensional measurement are certified by the Physikalisch-Technische Bundesanstalt (PTB) -- the German national metrology institute. That independent traceability matters for regulated workflows where internal-only validation is not sufficient.
How does PolyWorks Inspector compare to Geomagic Control X?
Both products serve dimensional inspection at a similar price tier, but the strategic angle differs. Geomagic Control X (3D Systems) is strong on scan-based inspection and integrates tightly with the rest of the Geomagic Design X / Wrap reverse-engineering family. PolyWorks Inspector is the universal-platform play -- one interface for every measurement device on the floor (CMM, arm, tracker, scanner, gauge), PTB-certified algorithms, and a deeper enterprise data-management story via PolyWorks|DataLoop. Buyers choose PolyWorks when the metrology lab is mixed-vendor and the inspection process needs to scale across sites.
How does PolyWorks Inspector compare to Hexagon Inspire?
Hexagon Inspire (Hexagon Manufacturing Intelligence) is built around Hexagon's own metrology hardware and the Hexagon Nexus cloud. PolyWorks is vendor-neutral by design -- direct drivers for Hexagon and every other major CMM / arm / tracker brand without privileging one fleet. PolyWorks|DataLoop self-hosts on-premises or deploys to your Azure / AWS tenant rather than requiring a hardware-vendor-controlled cloud. Buyers running mixed Hexagon / Zeiss / Mitutoyo / Faro hardware tend to prefer PolyWorks for that reason.
What is the PolyWorks ecosystem -- DataLoop, AR, Talisman, ReportLoop, PMI+Loop?
Inspector and Modeler are the core applications. DataLoop centralizes 3D measurement data across multi-site teams (on-prem, Azure, or AWS). AR projects measurement results onto the part via Microsoft HoloLens 2. Talisman is a free iOS / Android remote control for Inspector on the shop floor. ReportLoop links inspection data live into Excel and Power BI. PMI+Loop closes the model-based-definition loop natively inside CATIA, NX, Creo, SolidWorks, and Inventor. Reviewer is a free desktop viewer that opens any inspection project read-only -- ship it to any colleague.
Is Rev1 Technologies an authorized PolyWorks reseller in the United States?
Yes. Rev1 Technologies is an authorized PolyWorks / InnovMetric reseller and integration partner for the United States, based in Auburn Hills, Michigan. License provisioning, renewal, version upgrades, operator training, macro scripting, hardware-fit review, and engineering guidance are delivered from the US -- not from grey-market resellers or unauthorized importers. PolyWorks is engineered by InnovMetric Software (Quebec City), founded 1994, serving 24,000 customers across 100 countries. The 8 largest automakers in the world run roughly 5,500 PolyWorks licenses combined.
Ready for answers?
Talk through the application before you license.

Use the FAQ as the starting point. Rev1 can confirm hardware fit, GD&T standard, report-template requirements, and license model before PolyWorks Inspector is purchased.

Final Step

Get a quote or schedule a PolyWorks Inspector application review.

Rev1 validates hardware fit, GD&T standard, report-template requirements, multi-site data strategy, and total cost of ownership before you commit. Authorized PolyWorks reseller in the USA.

Auburn Hills, Michigan's premier source for industrial 3D printers, 3D scanners, materials, and software. Serving engineers and manufacturers across North America.

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