Manufacturing And Prototyping

Manufacturing & Prototyping Solutions – Rev1 Technologies

At Rev1 Technologies, we bring ideas to life by offering world-class manufacturing and prototyping solutions. Whether you are in aerospace, automotive, medical, defense, consumer products, or heavy equipment industries, we provide services that help you design, test, and manufacture products faster and with the highest quality.

With years of proven experience, we combine USA-based in-house capabilities with a trusted global supply chain to deliver everything from small parts to full-scale assemblies. Our goal is simple: make the journey from idea to final product easy, affordable, and reliable for every customer.

Rev1 Technologies

Why Choose Rev1 Technologies?

Many companies can manufacture parts, but what sets Rev1 Technologies apart is our ability to manage the entire process under one roof. We don’t just build products, we partner with you to create the best version of your idea.

  • High Quality at Lower Cost – We balance affordability with precision, ensuring you don’t have to compromise.
  • Rapid Turnaround – Our technology and expertise enable us to deliver prototypes and products more quickly.
  • Customer-Centered Support – From your first concept to final delivery, we support you at every step.
  • Global + Local Strength – With USA-based facilities and international partnerships, you get the best of both worlds.

Our services go beyond production. We also help with reverse engineering, testing, simulation, and packaging, making sure your product is strong, safe, and ready for the market.

Manufacturing Services – USA & Global

Once your design is ready, we help you manufacture at any scale. From low-volume runs to mass production, we have the infrastructure and network to deliver.

USA Manufacturing

  • Low-Volume Production – Ideal for industries that require confidentiality and quality.
  • Quick Turnarounds – Faster delivery with higher control over processes.
  • Strict Quality Standards – Every product passes through rigorous inspections.

Global Manufacturing

For high-volume or cost-optimized production, we use our long-term international partners.

  • Expertise in casting, forging, stamping, and molding.
  • Access to a wide range of raw materials.
  • Cost-effective solutions without sacrificing quality.

Core Manufacturing Processes

  • Casting – Aluminum, brass, stainless steel, and zinc.
  • Forging – Durable, strong parts for heavy-duty applications.
  • Plastic Injection Molding – From simple to two-shot parts.
  • Extrusions – Both metal and plastic with custom finishes.
  • Thermoforming – Lightweight yet strong plastic solutions.
  • Machining – Swiss turning, EDM, grinding, and multi-axis CNC.
  • Cut & Sew – Custom textile products like bags, gloves, and cases.
  • Assembly & Packaging – Ready-to-use and retail-compliant products.
Rev1 Technologies

Comprehensive Services We Offer

At Rev1 Technologies, you don’t need to work with multiple vendors. We bring together a full range of services under one umbrella:

  • Prototyping – Turn ideas into working models.
  • Manufacturing – Small batch to large volume production.
  • Reverse Engineering – Improve or recreate existing products.
  • Testing & Simulation – Ensure reliability and safety.
  • Assembly & Packaging – Deliver retail or industry-ready products.

This one-stop approach saves you time, reduces errors, and ensures that your product meets the highest standards.

Prototyping Services – In-House & Global

Your idea deserves to be real. With our prototyping services, we create models and parts that allow you to test, validate, and refine before full-scale manufacturing.

Our Capabilities

  • 3D Printing (SLS, SLA, FDM) – High-resolution mode ls made quickly with multiple materials.
  • Cast Urethane & Silicone Parts – Durable parts using RTV tooling for real-world testing.
  • Metal Fabrication – Precision sheet metal parts, like laser-cut, stamped, welded, and pressed components.
  • CNC Machining (3 & 5-Axis) – Complex, accurate machined parts and prototypes.
  • Plastic Injection Prototyping – Rapid molds for plastics such as ABS, Nylon, PC, and more.
  • Functional Assemblies – Complete prototypes that work like the final product.
  • Reverse Engineering – Using 3D scanning and modeling to recreate or enhance designs.

Global Prototyping Support

We partner with trusted facilities worldwide for specialized processes like:

  • Die casting
  • Vacuum forming
  • Rapid tooling

This ensures that even if your project is large or complex, we can scale up without delays.

Testing, Simulation & Quality Control

Making a product is one thing. Ensuring it is safe, strong, and reliable is another. At Rev1 Technologies, we take quality seriously through advanced testing and simulation.

Simulation & Engineering Analysis

  • FEA (Finite Element Analysis) – Stress, fatigue, thermal, and vibration analysis.
  • CFD (Computational Fluid Dynamics) – Study fluid and air flow for aerodynamics.
  • Dynamic Simulations – Testing the movement of gears, hinges, and other mechanisms.
  • Optimization Studies – Designing lightweight and efficient parts.

In-House Testing

  • Dimensional Inspection with CMM machines.
  • Thermal Stress & Salt Spray Testing for heat and corrosion.
  • Chemical & Mechanical Testing to validate strength and safety.
  • Lead & Phthalate Testing for consumer and medical compliance.

Global Compliance & Quality

  • Certified standards like FDA, UL, CSA, and CPSIA.
  • Traceability & Audit Support for complete transparency.
  • Surface & Material Testing to ensure finishes and compositions meet ASTM and ISO standards.
Rev1 Technologies

Why Our Approach Works

At Rev1 Technologies, we don’t just act as a manufacturer—we become your partner and integrator. That means:

  • We connect you with the right global suppliers.
  • We manage quality and communication.
  • We ensure all partners are aligned from day one.

This reduces your burden, saves costs, and speeds up delivery.

Rev1 Technologies

Final Thoughts

Innovation doesn’t stop at a good idea—it requires the right prototyping, manufacturing, and testing support. At Rev1 Technologies, we provide that support with:

  • World-class expertise
  • Cutting-edge technology
  • Strong USA and global infrastructure
  • Complete end-to-end solutions

No matter if you need a simple part or a full vehicle assembly, Rev1 Technologies has the resources, knowledge, and commitment to make it happen.

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Partner with Us to Step into the World of 3D

We’re happy to answer any questions you may have and help you determine which of our product or services best fit your needs.

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