Polyimide Filament • 3DXTech • REV1 TECH

3DXTech ThermaX TPI Ultra-High-Temp Thermoplastic Polyimide, Made Using SABIC Extem™

Ultra-High-Temp Thermoplastic Polyimide, Made Using SABIC Extem™

3DXTech ThermaX TPI natural polyimide filament spool with a printed part, 500 g

A USA-made thermoplastic polyimide (TPI) compounded from SABIC’s Extem™ resin — think of it as a higher-heat version of Ultem™ 1010 PEI, with a 247°C glass transition, a 237°C heat-deflection temperature, and up to 50% higher strength than Ultem 1010 at temperatures above 170°C. Inherently flame retardant (UL 94 V-0) with broad chemical resistance, for the most demanding aerospace, automotive, and industrial parts. Full specifications →

247°CGlass Transition (Tg)
237°CHeat Deflection (HDT)
UL 94 V-0Inherently Flame Retardant
USAMade & Compounded
Format & Size
1.75 mm500 g reelNatural
Key Properties
Ultra-high tempFlame retardant (V-0)Chemical resistantAmorphous & stable
Compatibility
Ultra-high-temp printer420–445°C hotendHeated chamber

Made in the USA — ships from Rev1 on a 500 g reel. Need a print profile, a larger quantity, or help qualifying TPI for your application? Call (248) 707-2950.

3DXTech ThermaX TPI natural polyimide filament spool with a printed part — product view
Rev1 Technologies · Genuine 3DXTech Material

USA-made polyimide, with a real datasheet behind it.

3DXTech compounds ThermaX TPI from SABIC’s Extem™ polyimide resin in Grand Rapids, Michigan, at its 68,000 sq ft ISO 9001:2015-certified facility, with a published property chart — no mystery ultra-polymer. Rev1 Technologies is your authorized 3DXTech reseller and US support partner, Auburn Hills, Michigan.

Made & compounded in the USA SABIC Extem™ thermoplastic polyimide ISO 9001:2015 certified manufacturing
YOUR REV1 PARTNER
AUTHORIZED 3DXTECH RESELLER
When Ultem Isn’t Enough

A higher-heat polyimide for parts that see extreme temperatures.

ThermaX TPI is a thermoplastic polyimide compounded from SABIC’s Extem™ resin and formulated specifically for FFF/FDM 3D printing. Like Ultem™ 1010 PEI, it is an amorphous polyimide with excellent high-heat resistance, strength, and chemical resistance — but it goes further: TPI keeps its mechanical properties in the 170–230°C range where PEI begins to fade, delivering up to 50% higher strength than Ultem 1010 at those elevated temperatures. When you need the best performance in the most challenging thermal environments — and PEEK or PEKK is overkill on cost — TPI is a top contender.

Close-up of a functional part 3D-printed in 3DXTech ThermaX TPI (Natural) showing clean amber polyimide layers
Real Polyimide Parts

Print end-use parts that survive heat, chemicals, and load.

The same class of polymer used in aerospace and industrial hardware — now from a spool.

TPI holds its strength and dimensional stability at temperatures where most engineering thermoplastics have long since softened, resists auto and aircraft fluids, aliphatic hydrocarbons, alcohols, acids, and chlorinated solvents, and is inherently flame retardant with low smoke — no halogenated additives. That combination makes it a go-to for high-heat brackets, ducting, connectors, and fixtures where failure is not an option. Its amorphous structure also gives it excellent dimensional stability across a wide temperature range.

247°C TgChemical resistantInherently flame retardant
Why Thermoplastic Polyimide

Numbers that put it above PEI, PC, and nylon.

All figures below are from 3DXTech’s published ThermaX TPI property chart — see the specifications section for the full data sheet.

247°C
Glass Transition (Tg)

An amorphous polyimide with a glass transition far above PEI, PC, or nylon — it stays rigid where they soften.

237°C
Heat Deflection (HDT)

Deflection temperature from the published chart — parts hold their shape under load at extreme heat.

+50%
Stronger Than Ultem 1010

Up to 50% higher strength than Ultem 1010 PEI at temperatures above 170°C and up to 230°C.

74 MPa
Tensile Strength

Tensile strength at break with a 2950 MPa tensile modulus — strong and stiff under sustained load.

110 MPa
Flexural Strength

Rigid in bending with a 2856 MPa flexural modulus — dimensionally stable, not floppy, when hot.

V-0
UL 94 Flame Rating

Inherently flame retardant at 0.75 mm with low smoke — no added halogenated flame retardants.

Printing ThermaX TPI

It needs a genuine ultra-high-temp printer.

These are 3DXTech’s recommended settings, taken from the reel label. TPI prints hot and is best run on an ultra-polymer platform — 3DXTech’s Gearbox HT2 is the ideal machine — with an actively heated chamber and dry filament.

420–445°C
Extruder / Nozzle

Requires a genuine all-metal ultra-high-temp hotend that can reach and hold the low-440°C range.

180–220°C
Bed

A high-temperature heated bed with a suitable adhesive for reliable first-layer grip on a hot part.

Heated
Chamber

An actively heated chamber is strongly recommended for layer bonding and warp-free dimensional stability.

Dry First
Moisture Control

Dry the filament before printing and keep it dry — polyimides pick up moisture that hurts surface and strength.

1.75 mm
Diameter

Precision-wound 1.75 mm filament on a 500 g reel for consistent, repeatable extrusion.

HT2
Ideal Platform

3DXTech’s Gearbox HT2 is purpose-built for TPI and other ultra-polymers; ask us about compatible printers.

Where It’s Used

Built for the most demanding thermal environments.

Because it is heat-tolerant, chemically resistant, flame retardant, and dimensionally stable, ThermaX TPI lands in end-use parts across the most demanding markets — not just prototypes.

Aerospace & defense
Flame-retardant brackets, ducting, and interior components that must survive high heat and meet low-smoke requirements.
Automotive & EV
Under-hood and powertrain parts, connectors, and sensor housings exposed to heat, fuels, and solvents.
Electronics & semiconductor
High-temperature insulators, bobbins, and handling fixtures where dimensional stability and low outgassing matter.
Oil, gas & energy
Sealing and structural components that resist heat, pressure, and aggressive downhole chemistry.
Industrial tooling
Jigs, fixtures, and shop-floor tooling that hold tolerance under load at elevated temperatures.
High-heat end-use parts
A cost-effective alternative to PEEK and PEKK when you need top thermal performance without the ultra-polymer price.
Qualifying an ultra-polymer?
TPI, PEI/Ultem, or PEEK — which one?
Tell us the part, the temperature, and the chemistry — Rev1’s materials team confirms whether thermoplastic polyimide is the right pick, suggests print settings, and quotes the reel or a bulk order. Reply within one business day.
Color & Format

Natural amber polyimide — one purpose-built grade.

ThermaX TPI ships in a single, natural color: the translucent amber that is characteristic of unpigmented Extem™ polyimide. There are no dyed color options — this is a high-performance engineering material, not an aesthetic filament, and the natural resin keeps its full thermal and mechanical properties. It is precision-wound in 1.75 mm on a 500 g reel; add it to your cart above, or ask us about bulk and standing-order quantities.

Natural (amber)1.75 mm500 g reelMade in the USA
How It Compares

Thermoplastic polyimide vs. PEI/Ultem vs. PEEK.

Approximate positioning among printable high-performance polymers — confirm exact figures against each technical data sheet.

3DXTech ThermaX TPI published property chart showing density, tensile, flexural, Tg, and HDT values
At a Glance

3DXTech’s published property chart.

The quick-reference numbers, straight from the manufacturer.

3DXTech publishes a property chart for ThermaX TPI covering density, tensile and flexural strength and modulus, glass transition, heat deflection, and flammability. Tap the chart to enlarge it, or see the full specifications section below for the complete data with values.

 ThermaX TPIPEI / Ultem 1010ThermaX PEEK
Polymer classAmorphous polyimideAmorphous polyetherimideSemi-crystalline PAEK
Glass transition (Tg)247°C~217°C~143°C
Heat deflection (HDT)237°C~200°C~152°C
Strength above 170°CUp to 50% > Ultem 1010BaselineHigh
Flame ratingUL 94 V-0UL 94 V-0UL 94 V-0
Chamber neededHeated (recommended)Heated (recommended)Heated (required)
Approx. price (500 g)~$195~$200+~$385
Best forMax heat + strength above 170°C, lower cost than PEEKFST-rated parts, established PEI gradeContinuous ~250°C + chemistry + strength

Qualitative comparison among printable high-performance polymers; confirm exact properties against each TDS. Prices vary by reel size, retailer, and date.

Specifications

3DXTech ThermaX TPI Technical Data

Material
Thermoplastic polyimide (TPI)
Resin Base
SABIC Extem™
Polymer Structure
Amorphous
Density
1.3 g/cc
Tensile Strength (break)
74 MPa
Tensile Modulus
2950 MPa
Tensile Elongation (break)
6%
Flexural Strength
110 MPa
Flexural Modulus
2856 MPa
Glass Transition (Tg)
247 °C
Heat Deflection (HDT)
237 °C
Service Temperature
Up to 230 °C
Flammability
UL 94 V-0 (0.75 mm)
Diameter
1.75 mm
Reel Size
500 g
Color
Natural (amber)
Extruder / Nozzle Temp
420–445 °C
Bed Temp
180–220 °C
Heated Chamber
Recommended
Drying
Required before use
Country of Origin
Made in USA (Grand Rapids, MI)
Spool & Reel Specs

Check the reel fits your printer.

3DXTech reel dimensions and spool spec diagram
Every 3DXTech Reel

Standard spool dimensions — confirm it fits your AMS or dry box.

3DXTech ships ThermaX TPI on consistent, standard reels.

Before you buy, check the outer diameter, width, and center bore against your printer’s spool holder, automated material system, or drybox. Open the full 3DXTech reel infographic for the exact dimensions of the 500 g spool.

View reel dimensions →

RESOURCES

Datasheet & Print Support

Everything you need to qualify and print ThermaX TPI.

Technical Data Sheet
Full mechanical and thermal properties for 3DXTech ThermaX TPI (SABIC Extem™ polyimide) — request the complete TDS.
Safety Data Sheet
SDS with handling, hazard, and composition data for safe use and shipping of ThermaX TPI.
Print Profiles & Support
Ultra-high-temp slicer starting profiles and polyimide print help from the Rev1 materials team.

WHY REV1 TECH

Authorized 3DXTech Reseller. Ultra-Polymer Specialists.

Rev1 Technologies is an authorized 3DXTech reseller in Auburn Hills, MI, supplying genuine USA-made engineering filament with real print support.

YOUR REV1 PARTNER
AUTHORIZED 3DXTECH RESELLER

We help you pick the right high-performance polymer, dial in the ultra-high-temp profile, and keep production running.

01
Material Selection
TPI, PEI/Ultem, PEEK, PEKK — we match the polymer to your temperature, chemistry, and load before you buy.
02
Ultra-High-Temp Profiles
Validated chamber, nozzle, and drying settings for the ultra-polymer printers we sell and support.
03
Genuine, USA-Made
Authentic 3DXTech material with a published property chart — no grey-market polyimide of unknown origin.
04
Bulk & Standing Orders
Need more than a single 500 g reel? Ask us about bulk and standing-order pricing.
05
Availability & Lead Time
Availability and lead time vary by reel size and color — contact Rev1 to confirm current stock before ordering.
06
Direct Support
Call (248) 707-2950 — a person answers. Materials help for the life of your equipment.

FAQ

3DXTech ThermaX TPI — Common Questions

What printer do I need for ThermaX TPI?

A genuine ultra-high-temp printer: an all-metal hotend that can hold 420–445°C, a 180–220°C heated bed, and ideally an actively heated chamber for warp-free, well-bonded parts. 3DXTech’s Gearbox HT2 is the ideal platform — ask us which printers we sell and support handle TPI.

How is TPI different from Ultem / PEI?

Both are amorphous polyimides with excellent high-heat resistance, strength, and chemical resistance. ThermaX TPI is best thought of as a higher-heat version of Ultem 1010 PEI: it has a higher glass transition (247°C) and delivers up to 50% higher strength than Ultem 1010 at temperatures above 170°C, up to 230°C.

How does it compare to PEEK or PEKK?

PEEK and PEKK are semi-crystalline PAEK polymers with very high continuous-use temperatures, but they cost more. TPI is a strong, lower-cost alternative when you need top thermal performance and strength above 170°C without the ultra-polymer price. We’ll help you choose based on your part and budget.

Do I have to dry it?

Yes. Polyimides absorb moisture from the air, which causes poor surface finish and weak layers. Dry the filament before printing and keep it in a dry box during long prints for the best surface and strength.

Is it flame retardant?

Yes — ThermaX TPI is inherently flame retardant, rated UL 94 V-0 at 0.75 mm with low smoke, and it achieves this without any added halogenated flame retardants. That makes it well suited to aerospace and electrical applications.

What color and size does it come in?

TPI ships in a single Natural color — the translucent amber of unpigmented Extem™ polyimide — in 1.75 mm on a 500 g reel. There are no dyed color options; the natural resin keeps its full thermal and mechanical properties.

Is it made in the USA?

Yes — 3DXTech compounds ThermaX TPI from SABIC Extem™ resin at its 68,000 sq ft, ISO 9001:2015-certified facility in Grand Rapids, Michigan, with published property data.

Will the 500 g reel fit my automated material system?

Check the outer diameter, width, and center bore of the 500 g spool against your printer’s spool holder, drybox, or automated material system using the reel dimension diagram in the Spool & Reel Specs section above. Remember that TPI still needs an ultra-high-temp hotend and, ideally, a heated chamber — not every AMS-equipped printer can reach TPI’s 420–445°C.

Can Rev1 help me qualify TPI for my application?

Absolutely. Tell us the temperature, chemistry, and loads and our materials team confirms fit, suggests print settings, and can quote bulk or standing-order quantities. Call (248) 707-2950.

READY TO PRINT THERMOPLASTIC POLYIMIDE

Get 3DXTech ThermaX TPI From an Authorized Reseller

Add the 500 g reel to your cart — or talk to a Rev1 materials engineer about ultra-high-temp profiles, qualification, and bulk pricing. Reply within one business day.

USA-made SABIC Extem™ polyimide247°C Tg · 237°C HDTUL 94 V-0 flame retardantAuthorized 3DXTech reseller

Auburn Hills, Michigan's premier source for industrial 3D printers, 3D scanners, materials, and software. Serving engineers and manufacturers across North America.

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