Services · Reality Capture · Point Clouds · Digital Twins

Turn scan data into something people can actually look at.

Rev1 Technologies converts 3D scan, LiDAR, and CAD data into usable visual deliverables — colourised point clouds, photoreal scene reconstructions, as-built digital twins, walkthroughs and flythroughs, and BIM/AEC-ready models.

A raw point cloud is millions of coordinates. On its own, it doesn't help the person who has to approve the layout, brief the trades, or explain the asset to a stakeholder. Our job is the step in between: capture the space, clean the data, and hand back something that opens, spins, and reads clearly.

Colourised 3D point cloud of a large aerospace structure captured and processed by Rev1 Technologies
LiDAR · SLAMHANDHELD & MOBILE CAPTURE
XGRIDSLIXELSTUDIO & LCC SOFTWARE
USAAUBURN HILLS, MI
NDACONFIDENTIAL BY DEFAULT
Why Visualization

The data is only worth what you can do with it.

Reality capture produces enormous datasets. Left in their raw state they sit on a drive, open slowly, and get looked at by exactly one person. Visualisation is the work of turning that dataset into a deliverable your whole team — and your client — can open and understand.

  • Decisions on real geometry — review what is actually there, not what the drawing said.
  • Fewer site visits — revisit the space from a desk instead of driving back to it.
  • Shared understanding — engineers, trades, and non-technical stakeholders looking at the same thing.
  • A permanent record — the as-built condition, captured at a point in time.

Capture and visualisation are two halves of the same job. If you need the measurement side — inspection, GD&T, dimensional reporting — that lives on our 3D scanning & metrology service.

3D scan data of a vehicle body processed into a visual model
Capabilities

From point cloud to presentable, across the formats you actually use.

Engage us for a single deliverable or the whole chain — capture, processing, reconstruction, and output. Each capability stands alone and feeds the next.

Colourised point clouds

Registered, cleaned, and colour-mapped scan data you can navigate.

  • Registration & alignment of multiple scans
  • Noise and stray-return cleanup
  • RGB colourisation from capture imagery
  • Decimated review versions for lighter machines

Photoreal scene reconstruction

Gaussian-splat and mesh reconstruction for scenes that read as real.

  • Gaussian-splat scene builds
  • Textured mesh generation
  • Interior and exterior environments
  • Smooth navigation of large scenes

As-built digital twins

A measured, visual record of a plant, facility, or site as it stands today.

  • Plant & production-floor capture
  • Facility and building interiors
  • Equipment and utility runs in place
  • Baseline for retrofit and layout planning

Walkthroughs & flythroughs

Guided motion through the captured scene, rendered for review.

  • Interior walkthrough paths
  • Aerial-style flythroughs of a site
  • Fixed viewpoints for repeat comparison
  • Video output for meetings and reviews

BIM & AEC deliverables

Scan data prepared for the architecture and construction workflow.

  • Scan-to-BIM source preparation
  • Registered clouds for Revit-side modelling
  • As-built vs. design comparison
  • Coordinate-system alignment to site control

Engineering renderings from CAD

Clear technical visuals built from your native models.

  • Assembly and exploded views
  • Sectioned and cutaway visuals
  • Component callouts for documentation
  • Consistent visuals across a product family

Mesh & model preparation

Turning captured geometry into something downstream tools accept.

  • Meshing from registered clouds
  • Hole filling and surface repair
  • Decimation for viewer performance
  • Export to common exchange formats

Existing-data rescue

You already have scans. They just aren't usable yet.

  • Re-registration of misaligned datasets
  • Cleanup of noisy legacy captures
  • Format conversion and re-export
  • Assessment of what the data can support

Capture equipment & software

If you'd rather own the workflow, we sell it and support it.

  • XGRIDS Lixel L2 Pro
  • XGRIDS Lixel Kity K1
  • XGRIDS PortalCam
  • LixelStudio and Lixel CyberColor (LCC)
Large aerospace structure captured as 3D data and reconstructed for visual review
Photoreal Reconstruction

Point clouds show you geometry. Reconstruction shows you the place.

A point cloud is honest but abstract — it reads as a cloud of dots until you know how to look at it. Gaussian-splat and textured-mesh reconstruction close that gap: surfaces look like surfaces, materials look like materials, and the scene reads as somewhere you've stood.

  • Gaussian-splat scenes — photoreal reconstruction from captured imagery and LiDAR.
  • Textured meshes — when a downstream tool needs real surface geometry.
  • Hybrid delivery — the splat scene for review, the cloud for measurement.
  • Built in LCC — we use XGRIDS Lixel CyberColor, the same software we sell and support.

This is where a capture stops being an engineering artefact and becomes something you can put in front of a room.

As-Built Digital Twins

Capture the plant as it is — not as the drawings claim.

Facilities drift. Equipment moves, conduit gets rerouted, a line gets rebuilt around a constraint nobody documented. When you plan a retrofit against a decade-old layout, that gap is where the surprises come from. A LiDAR-SLAM capture gives you the current condition, measured, in one pass.

  • Production floors & plants — machine positions, clearances, and access as they stand.
  • Facilities & building interiors — structure, services, and circulation captured together.
  • Retrofit & layout planning — check a new cell fits before it's ordered.
  • Change comparison — recapture later and compare against the earlier baseline.

Handheld and mobile SLAM capture means we walk the space rather than setting up a tripod at every station — which is what makes capturing a whole facility practical instead of theoretical.

Digital model of an engineered structure prepared for visual review and planning
Deliverables

What you actually receive.

We agree the output format up front, because it drives how the data gets captured and processed. Common deliverables:

Deliverable
What it is
Typically used for
Registered point cloud
Aligned, cleaned, colourised scan data of the space or object.
Measurement, clash checking, downstream modelling.
Gaussian-splat scene
Photoreal reconstruction you navigate like a real environment.
Stakeholder review, remote site familiarisation.
Textured mesh
Surface geometry with applied texture from capture imagery.
Import into CAD, visualisation, and game-style engines.
Walkthrough / flythrough video
Rendered motion along an agreed path through the scene.
Meetings, approvals, project updates, training.
BIM-ready dataset
Cloud aligned to site control and prepared for scan-to-BIM work.
Revit and AEC modelling workflows.
Engineering renderings
Still visuals generated from your CAD assemblies.
Documentation, proposals, technical manuals.
Why Rev1

We don't just run the software. We sell and support it.

We know the toolchain

Rev1 supplies XGRIDS LixelStudio and Lixel CyberColor to other teams. We work in these tools daily, on our own projects and on our customers'.

Capture and processing together

The same team walks the site and processes the data, so problems get caught while we're still standing in the building.

Engineering context

We come from metrology and manufacturing. We understand what a tolerance means and why a clearance matters — not just how to make a scene look good.

Format-flexible output

Deliverables are agreed before capture and exported to what your downstream tools actually accept.

One partner, whole chain

Scanning, visualisation, CAD, simulation, and manufacturing sit under one roof in Auburn Hills, Michigan.

Confidential by default

NDAs are standard. Your site data, models, and reconstructions remain your property.

How It Works

From the space to the deliverable.

01

Define the output

We start at the end — what you need to be able to see, measure, or show. That decides the capture method.

02

Plan the capture

Site access, scan paths, control points, lighting, and coverage. Missing a corner is expensive to fix later.

03

Capture

Handheld or mobile LiDAR-SLAM capture of the space or object, with imagery for colourisation.

04

Process & register

Scans are registered, aligned to your coordinate system, cleaned of noise, and colourised.

05

Reconstruct

Splat scenes, meshes, or renderings are built from the processed data to match the agreed deliverable.

06

Deliver & review

You get the files in the agreed formats, and we walk through them with your team so nothing gets lost in handover.

Engineering rendering generated from a CAD assembly
Renderings From CAD

Not everything starts with a scan.

When the geometry already exists as CAD, visualisation is a different job: making an assembly legible. Exploded views that show how it goes together, sections that show what's inside, callouts that let a technical document point at the right component.

  • Assembly & exploded views — for manuals, service documentation, and training.
  • Sections & cutaways — showing internal geometry that a photo never could.
  • Proposal visuals — a clear picture of a part that doesn't physically exist yet.
  • Consistent product families — the same treatment applied across a range.

These are engineering visuals, produced to communicate geometry accurately. If you need the model authored or repaired first, that's our engineering & product design service; if you need to know how it behaves under load, see simulation & engineering analysis.

Who We Serve

Where reality capture earns its keep.

Industrial plants & manufacturing

As-built capture of production floors for retrofit planning, line moves, and equipment installation.

Architecture, engineering & construction

Scan-to-BIM source data, as-built verification, and progress capture across a build.

Aerospace & large structures

Capture of assemblies too large for a single fixture, delivered as navigable visual data.

Automotive & mobility

Vehicle, body, and facility capture for engineering review, restoration reference, and layout work.

Heritage & restoration

On a heritage vehicle restoration programme, capture preserves the original condition before work starts.

Facilities & asset management

A visual, measured record of what's installed — useful long after the person who built it has moved on.

The Toolchain

The hardware and software behind the deliverable.

Rev1 is an XGRIDS supplier as well as a service provider — we sell, support, and use these tools. If you'd rather bring the capability in-house, we can quote the kit instead of the project.

Lixel L2 Pro

XGRIDS handheld LiDAR-SLAM capture unit.

  • Walk-and-scan capture of interiors and sites
  • Suited to facility and large-space work
  • Feeds directly into the LixelStudio workflow

Lixel Kity K1

XGRIDS compact LiDAR-SLAM scanner.

  • Portable capture for smaller spaces and objects
  • Lightweight option for frequent site work
  • Same processing pipeline as the rest of the range

PortalCam

XGRIDS capture device for imagery-driven reconstruction.

  • Imagery capture to support photoreal scenes
  • Pairs with LiDAR data for colourised output
  • Built for the Lixel CyberColor workflow

LixelStudio & Lixel CyberColor (LCC)

XGRIDS processing and visualisation software.

  • LixelStudio — point-cloud processing and registration
  • LCC — photoreal scene reconstruction and viewing
  • Licensing, onboarding, and support through Rev1
FAQ

3D visualization — common questions.

What exactly do I get at the end?

Whatever we agree at the start — a registered colourised point cloud, a Gaussian-splat scene, a textured mesh, a walkthrough or flythrough video, a BIM-ready dataset, or renderings from your CAD. We settle the format before capture, because it changes how the capture is done.

What's the difference between this and 3D scanning?

Scanning is the capture and the measurement. Visualisation is what happens to that data afterwards — making it navigable, photoreal, or presentable. Our 3D scanning & metrology service covers the inspection side; this page covers the visual deliverable.

Can you work with scans I already have?

Usually, yes. Send us a sample and the format, and we'll tell you honestly what it can support — sometimes existing data just needs re-registration and cleanup, and sometimes recapturing is the better answer.

What is a Gaussian splat, in plain terms?

It's a reconstruction method that produces a scene which looks photographic as you move through it, rather than a cloud of dots or a flat-shaded mesh. It's well suited to showing a space to people who don't read point clouds for a living.

Can you capture a whole facility?

That's a common request. Handheld and mobile LiDAR-SLAM capture is designed for walking a space rather than setting up at fixed stations, which is what makes larger sites practical. Scope depends on the site, the access, and the level of detail you need.

Do you deliver into BIM and Revit workflows?

We prepare and align the scan data for scan-to-BIM work — registered, cleaned, and tied to your coordinate system so the modelling team can work from it directly.

Can I buy the equipment instead?

Yes. Rev1 supplies XGRIDS capture hardware — Lixel L2 Pro, Lixel Kity K1, and PortalCam — along with LixelStudio and Lixel CyberColor software, with support. Plenty of customers start with a service project and bring it in-house once the workflow proves out.

How do you handle confidentiality?

NDAs are standard and confidentiality is the default. Site captures, models, and reconstructions remain your property, and we don't publish customer work without written permission.

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Auburn Hills, Michigan's premier source for industrial 3D printers, 3D scanners, materials, and software. Serving engineers and manufacturers across North America.

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