Break-Away Support Filament • 3DXTech • REV1 TECH

3DXTech ThermaX HTS2 High-Temp Break-Away Support for ULTEM 9085 & PEEK

High-Temp Break-Away Support for ULTEM 9085 & PEEK

3DXTech ThermaX HTS2 break-away support filament spool, natural

The premium break-away support for 3DXTech’s ultra-performance polymers. HTS2 is engineered to survive the extreme nozzle and chamber temperatures required to print ULTEM™ 9085, PEEK, PEKK, PPSU, PES and PPS — then break cleanly away, so you can print complex geometry and overhangs in materials that ordinary supports simply cannot withstand. Full specifications →

187°C Glass Transition
172°C Heat Deflection
360–375°C Print Temp
Break-Away Clean Removal
Format & Sizes
1.75 mm 250 g – 2 kg reels Natural
Key Properties
High-temp stable Break-away removal Non-soluble Dual-extruder
Pairs With
ULTEM / PEI 9085 PEEK & PEKK PPSU · PES · PPS

Availability and lead time vary by reel size — contact Rev1 to confirm before ordering. Need a co-print profile for ULTEM 9085 or PEEK, or bulk pricing? Call (248) 707-2950.

3DXTech ThermaX HTS2 break-away support filament spool — product view
Rev1 Technologies · Genuine 3DXTech Material

USA-made high-temp support, with a real datasheet behind it.

3DXTech compounds ThermaX HTS2 in the USA with a published technical data sheet — no mystery support material. It is purpose-built to hold up at the print temperatures of PEI, PEEK and PEKK, then break away clean. Rev1 Technologies is your authorized 3DXTech reseller and US support partner, Auburn Hills, Michigan.

Made & compounded in the USA Published TDS & SDS 250 g – 2 kg reels
YOUR REV1 PARTNER
AUTHORIZED 3DXTECH RESELLER
A Support Built for the Top of the Pyramid

The support that survives ULTEM- and PEEK-class heat.

Most support filaments were designed for PLA, PETG and ABS — they soften, char, or fuse to the part long before they reach the 350–400°C nozzle and 100°C-plus chamber temperatures that ultra-performance polymers demand. 3DXTech ThermaX HTS2 is different: it is a high-temperature break-away support formulated specifically to hold its shape alongside ULTEM™ 9085 (PEI), PEEK, PEKK, PPSU, PES and PPS, then release cleanly once the print is done. It lets you print the overhangs, bridges and internal channels that make those materials worth printing in the first place.

Break-Away, Not Soluble

Mechanical break-away removal — no solvents, no wait.

HTS2 is peeled and snapped off, not dissolved.

Because HTS2 is a break-away support rather than a soluble one, there is no dissolution bath, no wash station, and no long soak cycle to schedule. Print the part with HTS2 in the second extruder, then remove the support mechanically — it releases best while the part is still warm from the build chamber. That keeps high-value ULTEM and PEEK parts moving through your shop instead of sitting in a tank.

Non-solubleRemove while warmClean interfaces
Dual-Extruder Workflow

Built for high-temp dual-extruder printers.

One extruder runs your model material, the other runs HTS2.

HTS2 is intended for dual-extruder industrial FFF machines designed for high-temperature polymers — the same class of printer you already need to run ULTEM 9085 or PEEK. Load HTS2 in the support extruder, match its temperatures to your model material, and let your slicer generate break-away support structures wherever the geometry needs them.

Dual-extruder1.75 mmHigh-temp hotend
Why It Holds Up

Thermal numbers that let it live next to PEEK.

All figures from the 3DXTech ThermaX HTS2 technical data sheet (TDS Rev 1.0). HTS2 is a sacrificial support — it is characterized by its thermal stability and clean removal, not by structural strength, which the TDS lists as not applicable.

187°C
Glass Transition (Tg)

A high glass-transition temperature (DSC) lets HTS2 keep its geometry inside a hot build chamber instead of slumping against the part.

172°C
Heat Deflection (HDT)

Deflection temperature of 172°C at 0.45 MPa (ISO 75) — it stays dimensionally stable while your model material is still printing hot.

>10¹³ Ω
Surface Resistance

Electrically insulative (ASTM D257, >10¹³ ohm/sq) — a neutral, non-conductive support that will not contaminate technical parts.

Getting the Support Off

Snap it away — and get a clean part surface.

The whole point of a support material is that it leaves once its job is done. HTS2 is engineered to bond well enough to hold overhangs during the print, yet release cleanly at the interface afterward.

Best While Warm

Remove support while the part is still warm.

High-temp break-away support releases most cleanly straight off the bed.

As with high-temperature supports generally, HTS2 is easiest to remove while the printed part is still warm from the build chamber. Peel and snap the support structures away, then clean up any interface witness marks. Because nothing dissolves, there is no post-print soak, no drying step, and no wastewater to manage — the part is ready for inspection or post-processing right away.

Mechanical removalNo solvent bathComplex geometry
Dialing It In

Print settings — match them to your model material.

3DXTech’s published printed-specimen conditions for HTS2. In practice, set HTS2 to co-print with whatever ultra-performance polymer is in your model extruder, and keep both dry.

360–375°C
Extrusion Temp

Published extrusion temperature. Fine-tune within range to match the model material and your hotend.

120–140°C
Bed Temp

A hot bed for first-layer grip, in line with the high-temp model materials HTS2 supports.

Heated Chamber
Actively Heated

Run an actively heated chamber matched to your model material (ULTEM / PEEK) for stable, warp-free co-printing.

0.4 mm
Nozzle

Characterized with a 0.4 mm nozzle; a hardened nozzle is good practice alongside filled model materials.

0.25 mm
Layer Height

TDS specimens were printed at 0.25 mm layer height — a solid starting point for support interfaces.

Dry First
Moisture Control

Dry the filament before use and keep it dry, as with all high-temperature polymers, for clean extrusion.

What It Supports

Formulated for 3DXTech’s ultra-performance polymers.

HTS2 is the premium break-away support for high-temperature model materials. It is ideal for the top end of the performance range, where standard supports cannot survive the print environment.

ULTEM™ / PEI 9085
The break-away support paired with aerospace-grade ULTEM 9085 (PEI) — the 9085 BAS designation.
PEEK
Supports PolyEtherEtherKetone prints through their high nozzle and chamber temperatures.
PEKK
Works with PolyEtherKetoneKetone grades for complex, high-temp geometry.
PPSU
Break-away support for Polyphenylsulfone parts that need clean overhangs.
PES
Supports Polyethersulfone prints in the same high-temperature window.
PPS
Sacrificial support for Polyphenylene sulfide, another top-tier engineering polymer.
Where It Earns Its Keep

Complex parts you couldn’t print without it.

Aerospace hardware
Ducts, brackets and housings in ULTEM 9085 with overhangs and internal channels that need sacrificial support.
Medical & sterilizable parts
PEEK fixtures and instruments whose geometry can only be printed with a high-temp support in place.
Complex internal geometry
Bridges, cavities and steep overhangs in high-temp polymers that would sag without support.
Functional prototypes
End-use-material prototypes printed in PEKK, PPSU or PES where support must not deform the part.
Tooling & fixtures
High-temp jigs and fixtures in PEI or PEEK whose features rely on sacrificial support during the build.
Sacrificial cores
Temporary cores and internal channels that break away cleanly once the high-temp part is complete.
Not sure which support pairs with your material?
Matching HTS2 to your ULTEM or PEEK job
Tell us the model material, printer, and part geometry — Rev1’s materials team confirms whether HTS2 is the right break-away support and suggests co-print settings. Reply within one business day.
Spool & Reel Specs

From a 250 g trial spool to a 2 kg reel.

3DXTech reel dimensions and spool spec diagram
Trial to Production

Buy a small spool to qualify, then scale up.

Choose your reel size in the buy-box — price scales with the spool.

HTS2 comes on standard 3DXTech reels in 250 g, 500 g, 1 kg and 2 kg. Start with a 250 g or 500 g spool to dial in your co-print profile, then scale to a 1 kg or 2 kg reel for production. Before you buy, check the reel outer diameter, width and center bore against your printer’s support spool holder or drybox — open the full 3DXTech reel infographic for exact dimensions.

250 g · 500 g1 kg · 2 kg1.75 mm · Natural
View reel dimensions →
How It Compares

High-temp break-away vs. ordinary supports.

Where HTS2 sits among 3D-printing support strategies. The deciding factor for ULTEM- and PEEK-class parts is whether the support can survive the print temperature at all.

 ThermaX HTS2Standard Break-AwaySoluble Support
Survives high-temp co-printYes (PEI / PEEK / PEKK)No (softens / chars)No (low-temp only)
Removal methodMechanical break-awayMechanical break-awayDissolves in solution
Post-processingPeel while warmPeelWash / soak station
Typical model materialsULTEM 9085, PEEK, PEKK, PPSU, PES, PPSABS, ASA, PA, PETGPLA, PETG, PA
Glass transition (Tg)~187°C~100°CVaries (low)

Qualitative comparison among support-material strategies; confirm exact properties against each product’s TDS.

Printing high-temp parts at volume?
Volume & standing-order pricing on ThermaX HTS2
Running recurring ULTEM or PEEK jobs? Rev1 quotes case and standing-order quantities of HTS2 alongside your model material — reply within one business day.
Specifications

3DXTech ThermaX HTS2 Technical Data

Material Type
High-temp break-away support
Format
1.75 mm filament, Natural
Reel Sizes
250 g · 500 g · 1 kg · 2 kg
Density
1.24 g/cc (ISO 1183)
Glass Transition (Tg)
187 °C (DSC)
Heat Deflection (0.45 MPa)
172 °C (ISO 75)
Surface Resistance
>10¹³ ohm/sq (ASTM D257)
Mechanical Strength
Not applicable (sacrificial support)
Extrusion Temp
360–375 °C
Bed Temp
120–140 °C
Chamber
Heated (match model material)
Nozzle / Layer Height
0.4 mm / 0.25 mm
Printer Type
Dual-extruder high-temp FFF
Removal
Mechanical break-away (non-soluble)
Compatible With
PEI/ULTEM 9085, PEEK, PEKK, PPSU, PES, PPS
Drying (Before Use)
Recommended, as with all high-temp polymers
Test Standards
ISO 1183 / 75, DSC, ASTM D257
Country of Origin
USA (3DXTech, Michigan)

RESOURCES

Datasheets & Print Support

Everything you need to qualify, slice, and co-print 3DXTech ThermaX HTS2 with confidence.

Technical Data Sheet (TDS)
Thermal, physical, and electrical properties for 3DXTech ThermaX HTS2, as published by the OEM (Rev 1.0).
Download TDS →
Safety Data Sheet (SDS)
Handling, storage, and safety documentation for 3DXTech ThermaX HTS support material.
Download SDS →
Co-Print Profiles & Rev1 Support
High-temp slicer profiles and support-strategy help for ULTEM 9085 and PEEK from the Rev1 materials team.

WHY REV1 TECH

Authorized 3DXTech Reseller. High-Temp Materials Specialists.

Rev1 Technologies is an authorized 3DXTech reseller headquartered in Auburn Hills, MI, with hands-on expertise in industrial high-temperature FFF and the printers that run ULTEM and PEEK.

YOUR REV1 PARTNER
AUTHORIZED 3DXTECH RESELLER

We don’t just ship spools — we help you pair the right support with your model material, dial in the high-temp profile, and keep production running.

01
Support-Strategy Engineering
Tell us the model material and part — our team confirms whether HTS2 break-away support is the right call before you buy a spool.
02
High-Temp Co-Print Profiles
Validated support and model-material settings for the high-temperature printers we sell and support.
03
Genuine, USA-Made
Authentic 3DXTech material with a published TDS and SDS — no grey-market support of unknown origin.
04
Trial-to-Production Reels
Start at 250 g to qualify, scale to 2 kg, and ask us about case and standing-order pricing.
05
Printer & Material Pairing
Rev1 carries the high-temp printers and the ULTEM, PEEK and PEKK model materials HTS2 supports — one source for the whole job.
06
Direct Engineering Support
Call (248) 707-2950 — a person answers. Materials and print-process help for the life of your equipment.

FAQ

3DXTech ThermaX HTS2 — Common Questions

What is ThermaX HTS2 for?

HTS2 is a high-temperature break-away support material. It is printed in the second extruder alongside ultra-performance model materials — ULTEM 9085 (PEI), PEEK, PEKK, PPSU, PES and PPS — to support overhangs and complex geometry, then broken away after printing.

Does HTS2 dissolve, or do I break it off?

You break it off. HTS2 is a mechanical break-away support, not a soluble one — there is no wash or soak step. It removes most cleanly while the printed part is still warm from the build chamber.

Which model materials does it support?

HTS2 is formulated for 3DXTech’s high-temp polymers: PEI/ULTEM 9085, PEEK, PEKK, PPSU, PES and PPS. It is specifically the break-away support (9085 BAS) paired with ULTEM 9085.

What printer do I need to use it?

A dual-extruder industrial FFF printer built for high-temperature polymers — the same class of machine you already need for ULTEM or PEEK, with a high-temp hotend and an actively heated chamber.

What temperatures does it print at?

Per the TDS, HTS2 is characterized at an extrusion temperature of 360–375°C and a bed temperature of 120–140°C, with a 0.4 mm nozzle at 0.25 mm layer height. In practice, match it to the model material in your other extruder.

Why not use a standard support filament?

Ordinary break-away and soluble supports are designed for lower-temperature materials like PLA, PETG and ABS. They soften or char at the 350–400°C nozzle and hot-chamber conditions that PEI and PEEK require. HTS2 has a 187°C glass transition so it holds its shape in that environment.

Which reel size should I buy?

Start with a 250 g or 500 g spool to validate your co-print profile, then scale to 1 kg or 2 kg for production. Pick the reel size in the buy-box; price scales with the spool.

Do I need to dry HTS2 before printing?

Yes. As with all high-temperature 3D-printing polymers, dry the filament before use and keep it dry during long prints. Moisture causes poor extrusion and weak support interfaces.

Can Rev1 help me qualify it for my job?

Yes. Tell us the model material, printer, and part geometry and our materials team confirms fit, suggests co-print settings, and can quote case or standing-order pricing. Call (248) 707-2950.

READY TO PRINT HIGH-TEMP

Get 3DXTech ThermaX HTS2 From an Authorized Reseller

Pick your reel size and add it to your cart — or talk to a Rev1 materials engineer about co-print profiles and volume pricing. Reply within one business day.

High-temp break-away support 250 g – 2 kg reels Authorized 3DXTech reseller For ULTEM 9085, PEEK & PEKK

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